The bottom holes will be drilled so that the iron balusters can be pounded down into them with a hammer and the hole will hold them upright. Forged Balusters 5. Line it up in two directions (front to back and side to side) with a corner or edge of a wall, door frame, etc. Drilling the stair handrail is the next step. • Allow the balusters to sit for up to 24 hours before removing the tape and fastening the shoes • Slide the cut balusters up into the handrail, then drop them into the bottom hole • Make sure the balusters and shoes, if using them, are orientated the correct direction 19 17 18 Iron Baluster Installation … Choose from 3 different applications: Horizontal handrail to Flat Floor/Tread Surface (contains zip clips and two flat shoes). Stainless Steel Balusters 6. Measure from the floor to the bottom of the handrail. Also, if there are any places where a baluster is going to hit a rail bolt (such as in the case of handrail fittings) you may need to cut the part of the top dowel off to ensure it can fit and not hold the rail up from the rest of the balusters. Now that the balusters are in place you first blow the dust out of each hole, same as before, and apply a small amount of epoxy or adhesive to each (a little smaller grape sized glob this time). Shoes are approximately 1-7/16" square. Many brands will include these washers, however, not all of them. Installed 160 metal balusters with base shoes. The baluster should remain upright, if not exactly plumb. Satin Black, Flat Black, Oil Rubbed Bronze, Oil Rubbed Copper, Antique Bronze, Silver Vein, Ash Grey, and Brushed Nickel. Stay away from metal balusters that only rely on a few small screws to hold them in place at the top and /or bottom ( typically the metal balusters sold at big box stores… stair installers will not warranty them, as the lack structural strength ). This makes iron baluster installation clean, easy and most importantly secure. Basket Balusters 3. I do not know of any formal name for the three methods of installing iron balusters, so I’ll do the naming myself. As I mentioned I will discuss the two remaining methods in my next two blogs – How to Install Iron Balusters: Part 2 and How to Install Iron Balusters: Part 3. The goal is to have enough room up top to slide the baluster in, and then drop it down into the bottom hole. Want to Learn More About Tap N’ Twist? Contact us today! Others will replace the handrail and tread if irreparable damage has occurred. Most of our iron balusters come in both hollow and solid and we carry 8 different colors to choose from. These easy-to-install products come 2 per pack. balusters from turning or rattling after installation is complete. Scrolled Balusters 2. If the stair handrail is screwed into place this won’t apply, but in either case, you then insert the first baluster into the first hole with the opposite end of the stair rail lifted several feet above the upper balusters. Cutting out the wood balusters can be messy. Here is how it works: First, the Treads or Shoe Plate (on a knee wall or floor level) are installed as well as the Newel Posts. You can use a Telescoping Baluster Marking Tool or measure between the two marks and add 1 ½” inches to the length for the finished baluster height. I think that this is a mistake, although it does require a few more hand tools and skill, the long-term results create a more professional stair installation. About 1/4 to 1/3 of the stair systems I have done the last couple of years have upgraded to iron balusters used in conjunction with traditional wood newels, posts, and handrails. Within this article, and in Part 2 and Part 3 of How to Install Iron Balusters, I will highlight the pros and cons. Using a 5/8 – inch bit, … hollow metal balusters Requires common household tools such as metal cutting saw, hammer, drill, measuring tape and allen wrench kit Designed for baluster replacement, but can be used for new construction by drilling new holes in handrails, floor or tread For interior use only Remember if the holes are too big then the balusters will be loose and could fall which will inevitably do damage. Typically, installing metal balusters in wooden railings requires you to drill holes into the top and bottom rail. Next, the baluster layout is calculated and marked on the Treads or Shoe Plate and the handrail. Stair Railing Installation Cost A 25-foot handrail costs $900 on average. We offer different sizes, colors and finishes that personalize any outdoor décor. Here you actually screw or rail bolt the rail in place without glue so that it can be removed in a later step. Choose from our high-quality balusters made in 8 different finishes. Shop Our Best Wrought Iron Baluster Pricing Here! Once the layout has been completed on the Treads or Shoe Plate (and the handrail) and the bottom hole size has been determined you can drill all of the bottom holes about ¾” deep. If you are not using shoes, make sure your holes are drilled as tight as you can for round balusters. Make sure you drill at least 1 to 1.5 inch in the handrail. As you will see in the next couple of blogs regarding how to install iron balusters, this method is more difficult. Step 3 After marking your rails, take 2 of the included installation screws, and keeping the connector centered on the mark; drill those 2 screws in until connector is tight to the wood. This gives you enough room to slide the baluster up into the handrail and then drop it down into the tread and still have enough baluster to glue in place. Not so tight that it has to be beaten down on top of it, but not loose either. Once the baluster lengths have been determined you are ready to drill the bottom holes (into the Treads or Shoe Plate). Then the handrail is fitted and temporarily attached to the posts or walls. The following instructions are designed to be used for the installation of our Iron Balusters. So if you are hesitant to undertake this method then read on and I’ll show you why you shouldn’t be . If you are also using baluster shoes, slide the shoe down and apply a little epoxy where the shoe will sit on the floor or where it will rest on the baluster. Expect prices for a 50-foot handrail to triple at least. You have a professional installation that took a little more skill and elbow grease but will last indefinitely. Installing wrought iron balusters into a wood handrail and wood tread or landing shoe is a relatively simple process that almost anyone with a little woodworking skill can accomplish. Aluminum Balusters 7. The depth of these holes is not critical as long as they are deep enough to accept the entire dowel but not so deep that you drill through the handrail. The small amount of epoxy or adhesive that you added to the bottom holes will gush out slightly, serving to attach the shoes down in the same step. You are basically driving a square peg into a round hole, with the baluster itself kind of chiseling out the corners. If installing metal balusters on pressure-treated lumber, be sure to install with a plastic washer between the baluster and the rails. Install Iron Balusters Like the Pros. If installing an even number of balusters in the section, then center your baluster spacing on the center mark of your rails. We do not recommend this method. In a softer wood like Alder or Poplar, the hole size is usually about 1/16” larger than the baluster size, so 9/16” hole for ½” balusters. This is the only type of installation we recommend for installing wrought iron balusters wood handrails. Our brief step by step guide will take you through the basic process of your wood to iron baluster swap. Without messy epoxies, set-up times and bracing, you can securely install hollow metal balusters. experience. The best method to ensure this is to use our BoreBuster® accessory but if you have a good eye it can be done by “eyeballing” the shaft of the paddle bit. Zip Clip Shoe System for installation of 1/2" square metal balusters. If you have any questions from design through installation don’t hesitate to contact us at 888-390-7245. Balusters; Deck Balusters Deckorators ® is the pioneer in baluster styling. Most balusters can be cut from only the bottom and installed fine, however if you want your pattern to line up at a specific height it is best to cut from top and bottom. Depending on the material, you could pay $700 on the low end for a wooden railing or $10,000 or more for an aluminum one. These holes must be the right size and depth and the holes in … All Rights are Reserved. On level surfaces the depth is easy to determine, just measure the length of the dowel before to the point that it squares out and drill 1/8” deeper to be safe. This is the only type of installation we recommend for installing wrought iron balusters wood handrails. There are 2 main styles offered: Aluminum and Glass. Not only will they not rattle or shake but the holes are clean and tight and this method adds a great deal of strength to the system. Make sure the top holes in the bottom of the handrail are large enough for the baluster to fit. I’ve called this the Secure method because the balusters are securely trapped between the handrail and the treads or the floor. First, slide your baluster shoe onto the baluster. Please note that the standard shoes and pitch shoes do not add stability to the metal baluster installation – the shoes are for cosmetic purposes and cover the gaps between the square baluster and the round holes. Learn how to install our Iron Balusters with this installation tutorial.Keep up to date on all things L.J. The upper 2x4 example shows installing a baluster at the center mark. Note the painter’s tape used to … Filter Items (0): Basically, you want the size of the hole to allow the iron baluster to fit into it snugly. Copyright © 2020 WoodStairs.com - Stair Parts & Supplies. Add 3/4″ onto that measurement and this is how long you should cut your iron baluster. Some installs will have holes leftover from the old wooden balusters and some installs will be left with a flat surface. Stamped Balusters 4. An easy way to do this is to just place a straight edge against several shoes at the same time which will align them all at once. You drill a round hole, install the iron baluster and leave it as is. Repeat the baluster installation process … You could also use the shoe set screw but either way we always recommend using epoxy on the shoe. Want to learn how to install iron balusters? This makes iron baluster installation clean, easy and most importantly secure. Using a driver bit in a cordless drill or in an impact driver will make the job easiest. We recommend a dime size drop of epoxy top and bottom. First, blow the dust out of all of the holes, this is easily done with an air nozzle attached to a compressor but your lungs will work if necessary. Some installers will cut the wood balusters off at the top and bottom and then sand it smooth. Wavy Balusters 10. Buy metal balusters at discounted prices up to 45% off. This article includes tips on how to install metal balusters and railings. All our iron balusters are of the highest quality and powder coated for a … It is an innovative and patented iron baluster shoe system that can be used in virtually any iron baluster installation situation. The caulk should be on the outside of the connector, where the baluster will make contact with the connector’s outer edge. Metal Baluster Installation Tips. On stairs you can do the same thing but remember to measure the depth of the hole from the uphill side, otherwise, the dowel will “bottom out” before it is correctly seated. With a rubber mallet, you pound the handrail down as you work your way toward the uplifted end, aligning each baluster with the appropriate hole as you go. Then, taking the handrail, and starting at one end (the bottom of a stair balustrade) you set it in place with the rail bolt through its hole. Can I use sealant (window/door/trim sealant – DAP 100% waterproof sealant) silicon tube instead of hot glue or epoxy? Kit comes with TOP and BOTTOM zip clips and shoes. Install balusters moving from the first one outward, all the way to the ends of each section—until the remaining “gap” is 3-1/2” or less. Even when they are tight, you need to be careful not to knock them over which can split the Tread or Shoe Plate or fall free and do more damage. This method is somewhat more complicated and thus is not often recommended to the do-it-yourselfer. Make sure everything lines up and the pattern is correct before adding glue. If you are not using shoes, make sure your holes are drilled as tight as you can for round balusters. Wood Stairs » Installation » How to Install Iron Balusters: Part 1. shoes does not have a set screws. Good job, I’m proud of you! This should take a couple of fairly good strokes but not hard enough to deform the doweled end. The goal i… Installing Metal Balusters Our Free Advice. Make sure the top holes in the bottom of the handrail are large enough for the baluster to fit. This article was written by a customer new to installing metal balusters. ... rubber padded clamps and several layers of painter’s tape wrapped around the sawhorses to help reduce damage to the baluster’s finish during cutting.) I will address each of these stair installation methods in separate articles. Address: Crown Heritage 2 Grandview Street North Wilkesboro, NC 28659-0130 Contact Numbers: Phone: 1-800-745-5931 Email Address: CrownHeritageInfo@ecmd.com This process usually takes 1 to 2 days and can be performed by most anybody that has a bit of D.I.Y. Then, let the shoe fall down onto the wood surface and drive the baluster into the hole with a hammer by hitting the doweled end. Once you have your layout you will want to figure your baluster heights. 353 Greens Landing Drive, Houston, Texas, United States, Portaband Saw (or chop saw with metal cutting blade), Base Shoes (If you plan to use them, most people do), Epoxy Gun & Epoxy (non-drip, clear dry preferred). Cutting at a slight angle will help with step 3. This will provide more even spacing next to the rail post. Smith is your solution for your stair systems needs. So, if you cannot or do not wish to remove your handrail during the installation process then you will need to use one of the methods described in the subsequent blogs. You can view an article about how to layout your balusters. 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