It is not intended to provide mastery of skills required to execute the planning and scheduling function. Choices include gap assessments, follow-on coaching, procedure development, operator-driven reliability programs, and other reliability consulting services. Scheduling. Planning and Scheduling in industrial maintenance may be distinct and straightforward concepts, but they often get mixed. One of the challenges when distinguishing one from the other is understanding where planning ends and where Scheduling begins. It’s an apt comparison because a key is a pretty useless piece of material without all the interfaces that make it functional. Maintenance Overtime – average in the US: over 14%. Scheduling is the function of coordinating all of the logistical issues around the issues regarding the execution phase of the work. This is a hands-on reference guide for the maintenance or reliability engineer and plant manager. Procuring necessary tools and materials. The Dos and Don’ts of Maintenance Planning and Scheduling; The Power of the Right Maintenance Schedule; Planned Work: An Overview Maintenance scheduling is the process of assigning resources and manpower for jobs to be accomplished at certain times. Maintenance Planning and Scheduling can be learnt on the job, but to become a very good maintenance planner and maintenance scheduler you still need to know the reasons behind why you do things in certain ways when you plan and schedule maintenance work orders. The Planning/Scheduling process can be visualised as illustrated below. Maintenance Scheduling. Additionally, Don has contributed to the leading edge of maintenance management technology and is an authority on maintenance organizational structure, control systems, planning, and scheduling, and functional improvement. Off-the-shelf and customized Maintenance Planning and Scheduling training options are offered in a number of formats and are an important component of achieving Maintenance and Reliability Excellence.. This 2-day seminar is just $1,195. Maintenance Planning & Scheduling Training Overview This comprehensive 3-day course, developed for both the new and seasoned planner, gives you all the tools you need to help you kick-start your Maintenance Planning and Scheduling system. This session provides the necessary knowledge and understanding needed to effectively manage the planning and scheduling process. Maintenance planning and scheduling of work orders is the hub of a well functioning maintenance organization. This role informs the maintenance manager or engineering manager. This is a hands-on reference guide for the maintenance or reliability engineer and plant manager. 26 global ratings. Delay Avoidance is the basic goal of Planning and Scheduling. Without a fully developed and implemented maintenance scheduling program, your organization can only improve so much. As the third volume in the “Life Cycle Engineering” series, this book takes the guiding principles of Lean Manufacturing and Maintenance and applies these concepts to everyday planning and scheduling tasks allowing engineers to keep their equipment running smoothly, while decreasing downtime. The maintenance planning and scheduling functions are critical components to make your maintenance program run more profitably given these new expectations. In order for it to work many other systems need to work well. Planning and scheduling is a disciplined approach for utilizing your existing maintenance resources to reduce area downtime and minimize the overall production costs. 4.8 out of 5 stars. This course, formerly known as, "Effectively Planning and Scheduling Your Maintenance Operations," meets one of the five-course requirements of the popular Maintenance and Reliability Management Certificate. Planning and Scheduling are management tools that provide a sound basis for cost-effective maintenance management. Scheduling is a joint maintenance and operations activity to … This is accomplished through: Prioritizing work. It is necessary to ensure that the needed craftsmen, the parts, and materials required are available before a maintenance task can be scheduled. Customer reviews. This includes who performs the required maintenance tasks and where tasks will be accomplished. Leading practice is below 4%) Reactive maintenance results in higher maintenance cost. Planning and scheduling planned and unplanned work; Diagnosing breakdown problems; Carrying out quality inspections on jobs; Liaising with client departments and customers; Arranging specialist procurement of fixtures, fittings or components; Controlling maintenance tools, stores and equipment; Monitoring and controlling maintenance costs Maintenance Planning & Scheduling is one of the 4 Essential Elements on the Road to Reliability™. But work planning is only the first step. 18 Maintenance Capacity Planning Daily Scheduling and Supervision 241 A Day in the Life of a Maintenance Supervisor 241 Assigning Names 246 Coordinating with the Operations Group 254 Handing Out Work Orders 256 The cornerstones of effective maintenance management are maintenance planning and scheduling, which ensure that maintenance technicians are at the right place at the right time with the right tools. Maintenance Planning and Scheduling: the Key to Reliability Excellence ® In concept and function, maintenance planning and scheduling is like a key that can unlock Reliability Excellence® and its benefits. What is Maintenance Planning? The prime objective of good maintenance planning and scheduling is to allow maintenance personnel to prepare and perform the required task in a safe and cost effective manner without encountering time wasting delays. Leading practice is more than 60%. Proper maintenance and scheduling, if implemented right, would greatly boost productivity. The mission and strategy created for the maintenance organization depends on effective planning and scheduling. A few other things to consider related to planning and scheduling are based on averages across all industries; Average “wrench time” (maintenance efficiency) is 25 - 35%. He is the President of The Nyman Consulting Group. Maintenance planning, as I mentioned in my previous article, can help your organization make the move from reactive to proactive, from wasteful to efficient, from failing to succeeding. 4.7 out of 5 stars 22. Our three (3) day comprehensive Maintenance Planning and Scheduling course focuses on the benefits, roles and responsibilities, craft efficiencies, elimination of avoidable delays, partnerships, processes, job planning, the materials management and operations interfaces, scheduling, and coordination plus much more. Download the Maintenance Planning and Scheduling brochure You will learn to develop and execute an effective maintenance planning and scheduling process and track KPIs and metrics; accurately estimate time and materials for maintenance PM and … Effective maintenance planning and scheduling involve prioritizing and organizing work so that it is completed in the most efficient manner possible. Good indicator of maintenance effectiveness, whether they are able to Doing regular equipment inspections through preventive maintenance. Next. Maintenance Planning and Scheduling Handbook, 4th Edition Richard (Doc) Palmer. This can also uncover some areas of planning deficiency, which needs to be captured. 4.8 out of 5. As the third volume in the “Life Cycle Engineering series, this book takes the guiding principles of Lean Manufacturing and Maintenance and applies these concepts to everyday planning and scheduling tasks allowing engineers to keep their equipment running smoothly, while decreasing … Outage Scheduling 226 Planning work orders for outages 229 Key concepts in scheduling for outages 229 Quotas, Benchmarks, and Standards Addressed 235 Summary 238 Chapter 7. Hardcover. What is Maintenance Planning & Scheduling? Scheduling is built on the foundation of good planning: Estimated Duration, the requirement and availability of manpower, parts and special tools are the basis used to effectively schedule work. Developing the physical steps to complete the job. In our increasingly competitive marketplace, there is less tolerance for unplanned downtime. This episode of the weekly podcast covers all the aspects of maintenance planning and scheduling.. Planning is one of the most time-consuming yet important activity if an organization needs anything done efficiently and effectively. WorldClassPlanning.com 5 Name of KPI Schedule Compliance Formula Sum of Scheduled Work Completed (Hours) / Sum of Scheduled Hours x 100 What it tells you Good indicator of planning and scheduling quality ,whether the work plan is realistic and achievable. Maintenance planning and management involves developing, implementing and managing the maintenance requirements, concept, and detailed procedures for a system. Scheduling is best performed in a capacity-scheduling manner, whereby the following takes place. CDN$120.66. Developing a technical database such as a bill of materials, work order history, and standard job plans. The function of the Maintenance Planner is to improve the productivity and quality of the workforce by anticipating and eliminating possible delays through the planning, scheduling, and coordination of maintenance resources, parts, materials, and access to equipment. In a purely reactive environment, the costs of production downtime and inefficient maintenance labor can far exceed the costs of a work management initiative that organizes work orders through pre-planned work scheduling and workflow optimization. Maintenance Planning and Scheduling Handbook, Third Edition features major additions to the businesscase for planning and scheduling, new case studies, an expanded chapter on KPIs with sample calculations, a new chapter on successful outage management, and a new appendix illustrating how to easily conduct an in-house productivity study. Planning & scheduling, or work management as it’s often called, ensures the right work gets done, at the right time, with the right tools, materials, and people. The benefits of good Maintenance Planning and Scheduling are numerous, and include: Increased productivity of tradespeople, reduced equipment downtime, lower spare parts holdings, less maintenance rework, and many more… Yet many organisations still struggle to make their Maintenance Planning and Scheduling as effective as it should be. The 4 Essential Elements on the Road to maintenance planning and scheduling utilizing your existing maintenance resources to reduce downtime! 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