SLAB FLATTENING MILL Woodpeckers Slab Flattening Mill guides your router over your slab in a controlled plane. The jig is just 3 pieces of plywood or MDF with a router bolted in the center. It delivers the best finish, which means the least sanding for you. There are lots of good videos out there on how to make one for just a couple bucks. The Stone Coat Countertop Slab Jig is adjustable to fit most router bases (Router Not Included), we use a Surface Planing Router Bit (Not Included) and a router. Overall width and weird grain changes make the use of a jointer and thickness planer impractical if not impossible. The commercial shop I rent time out has an exceptional 50” planer that also has two wide belt sanders built in. The first downside is the same as the CNC. The second downside is they are extremely messy. Flattening: A good job for a jig. Under $30.00. You simply run your slab through the planer at a commercial shop, alternating sides, until you have a smooth piece of wood with no low spots. Again, not a huge deal. You will likely need at least an hour, if not two hours of time on the machine. But maybe one side is still roughsawn (right off the bandsaw, no planer). For the best finish, shim your slab so that it won’t move while you plane it. Of course, a hand plane will do the job. You don’t always have a choice, but if possible you should run your router (or CNC) with the grain. Pinterest. You can hand-plane a slab, or try using a portable belt sander, … Follow along as I make a router sled/slab flattening mill. I am actually dealing with this now. Finally, they are not quite as precise as a CNC. 21673. Flattening Wood Slabs with a Router Jig Nick Offerman's shopmade router jig flattens thick slabs to create Nakashima-style tabletops and other unique pieces. A few changes that would make it better: 1 - I added small stop blocks at the ends of the sled so it can't fall off the rails.2 - The sides of the sled should have been a bit taller, because the was a bit of sag in the middle when I applied a bit too much pressure.Apollogies for the wind noise in the beginning.Watch more:http://www.instagram.com/robincoomans The flattinging jig was fatured in a article on Nick Offerman in Fine woodworking. Starrett: Micrometers, Gages, Machinist Tools, Force Measurement, Precision Granite, Video Measurement, Optical Comparators, Band Saw, Jobsite Tools.. The Woodpeckers Slab Flattening Mill is designed to accommodate a wide range of routers, including the Festool 1400 EQ. A great technique for flattening the surface of large slabs and odd shaped cross-sections. ReddIt. Woodpeckers Basic Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. At Campy's Designs we also provide services in mobile milling, slab flattening, timber framing and more. The second downside is that a CNC isn’t particularly fast. Email. Although if its super warped, you could end up with a pretty thin slab. This is especially useful for those slabs that are too twisted to run through a planer. Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. In my case I used a 1200mm strip of melamine in anticipation of any wide slabs in the future. So for $20 I bought 8 little wheels and built my own jig out of scrap 5/4 and 3/4 Poplar and bought a 1 1/2” and 2” planing bit for my router. So I've got that done. I also added a dust chute. The first thing you need to do is get your piece surfaced so both sides are nice and flat. (The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). Download the plans for it as a SketchUp file: 1. However, as I mentioned that is not always possible. By Matt. Learn how in the first step of my live edge wood for beginners woodworking series. CNC flattening is basically a big computer operated router that has a flat surfacing bit attached. Proudly created with … router sled. dustless system is clean, easy and fast. So your slab get planed, sanded to 80 grit, then sanded to 120 grit, all in one pass. Price. I work with a lot of rough-sawn lumber and live-edged tree slices, like the one shown above. Woodpeckers Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. Three ways to flatten your slab, and which method is best. Once the slab is acclimated and to rough size it is time to build a planing sled. Selected category All. This extra step of sanding the slab can be done for an additional cost. Related: slab flattening jig router sled woodpeckers slab flattening mill. This is a very ridged jig that will help make your woodworking projects more professional without the high expense of a CNC machine. However, slabs present some challenges in the shop. Now, assemble the whole jig using the bolts, washers, and nuts. Therefore it is likely the cheapest option. With any luck they have a similar planer or wide belt. We'll talk about wide belt sanders, planers, limitations of jointers, using a CNC to flatten and finally the use of a DIY router sled to get your slab flat and ready for sanding. By making 1/16” to 1/8” depth cuts, One or two passes and I can flatten a good size slab on both sides in 30 minutes to an hour depending on how bad it is. So you found your perfect slab, ensured it is dried properly to your climate, and you’re finally ready to get it prepped and finished for daily use. Even a great CNC and operator will still leave a pretty evident grid line. I have some live edge slabs I need to flatten and I am planning on using a variation of Nick Offerman's router sled: Rather than use solid lumber for the rails, I thought laminating (3) 3/4"x6"x96" sanded plywood would be more stable. So I use the rigidity of the slab and shim under the 2×6’s so the runners will run … Depending on how sharp your bit is, and how good your operator is, the CNC can cause small areas of tearout. I am in the progress of building a large table with a thick slab of spalted beech. Most shops will charge at least $125/hr for CNC time. The same generally goes for planing twisted and cupped slabs. In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to hang out with Mike Montgomery and Ben Uyeda at their summer home in Joshua Tree California. What I decided to do is build a slab flattening jig that allows me to flatten and stack the slabs so they will eventually be ready for use. Twitter. Visit our website to learn more! Has anyone ever built a slab flattening router sled? Home & Garden. Synopsis: This shopmade router jig, designed by NBC sitcom star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. So more often than not, I am able to put any slab though this planer and have it come out perfectly flat on both sides. What to look for•Logs felled during spring and summer give up their bark easier once dry, and have more unusual coloring due to higher moisture content.•Search out logs with multiple knots, burls, limbs, and other unique characteristics.•To create even more character in your wood, allow the logs to lie on the ground or in a stack for a year … The Woodpeckers Slab Flattening Mill, along with your router, lets you accurately and safely flatten oddly shaped and oversized slabs in a home shop. Most router sleds max out at around 60”. If that isn’t an option, read on below. This slab jig will help you make wood slab projects flat! I make Nick Offerman's router jig to flatten huge slabs easily. Visit our retail store in Ottawa, ON. The downside for most of you, is that these planers cost over $50k, and are completely out of the reach of most everyone reading this. The other side can either be run through a planer or just turned over and flattened by the CNC as well. Depending on how sturdy your sled is, it is possible to sag near the center. So my recommendation is to first ask your slab supplier if they can flatten both sides for you. New (5) Items (5) see all. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Marking a grid with chalk is a good way to track your progress and ensure you get the entire face. These CNC lines are not a huge obstacle to overcome, just a little time consuming when it comes to sanding. How to Make a Router Sled/Slab Flattening Mill. 8036876152 8036876152 ©2020 by Slab Reaper Jigs. slabreaperjigs@gmail.com. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the … Which isn’t a huge deal, so don’t sweat it too much. Flattening twisted and rough cut lumber is a breeze with this Jig. So you can see how this would add up. The slab had a bit of twist and cup in it so I made this quick version of the router jig.It worked very nice and made very quick work of flattening the slab. Normally to remove twists and cups, a decently equip shop will run one side of a board over a jointer, then the other through the planer. But does take time. It is also worth mentioning that you don’t have to make your router sled. There are a few ways you can get your piece ready for sanding and I will discuss each of them below. It runs a grid back and forth a bunch of times until one side is perfectly flat. Print. These last few steps are every bit as important as the steps we discussed in part one and two of this series. 6. Build the Router Sled. This will cut down on the amount of your slab that has to be planed off. The length of the melamine is determined by the width of the wood you want to flatten. For comparison, I can generally flatten slab on the industrial planer/sander in about 5-10 minutes. May 21, 2019. Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you’re done. You can store they almost anywhere, and they can be built to any size. My first router sled made from simple angle-aluminum and wood block. 3 More Images. In this article we are going to discuss the different ways you can get your slab flat and ready for sanding and finishing. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. Category. This is a great way for me to flatten work pieces that are too large … Find the centre of the melamine, lengthways, and draw a line down the centre. Featured My Shop Jigs Projects Shop Projects Uncategorized. So it leaves a remarkably good finish when its done. Contact Us. A large planer or wide belt sander is my first choice. I make a Fast & Cheap Router Flattening Jig with Mike Montgomery from Modern Builds . Flattening with TOT! Running with the grain greatly reduce tearout and give you a better finish that will require less sanding. No matter if you need to plane a small plank 40×30 cm or a huge slab 500×150 cm – the solution is always the same, TOT! This jig is made with construction lumber, MDF, and plywood. Flattening a large slab presents an unusual challenge, even for woodworkers who have a large planer or thickness sander, because one face of a slab still needs to be flattened before feeding it through one of these machines. The walls of the sled were made from 10ft long 2x8 boards that I cut to approximately 7” wide. Slab Flattening Jig November 2020 I have some 8/4, 6/4 and 5/4 rough sawn Oak, Mahogany, Walnut and Maple that's been sitting for awhile, Most of it is pretty straight but still needs flattening. If you router sled with any regularity it is worth it to come up with a good dust collection solution. You have bought a nice live edge slab from a local supplier, or other source. Planer at Creative Woodwork NW gobbling up a big one. I connected the sides using 2x4s that I … Step 1: Cut a Slot Into the Melamine. The upsides to a router sled are numerous. The Woodpeckers Slab Flattening Mill Pro (and your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own woodshop. With the slab in the box you can shim the slab to make the top of the slab as level as possible. It also works the fastest of any of the methods I’ll discuss. $30.00 to $140.00. If you have a really nice, thick piece of wood and it is too wide to go through your planer, how can you get faces of the wood smooth and parallel? Condition. So I will likely have to build a giant sled just for this job. The flattinging jig was fatured in a article on Nick Offerman in Fine woodworking. I am in the progress of building a large table with a thick slab of spalted beech. Resulting in a perfectly flat board. You will be left with a grid that needs sanding out. With smaller projects like a cutting board, you can absolutely do that, and I actually used that method in the second video. This service is performed using a router jig and can flatten up to an 7’ x 40” slab of wood. Since you don’t want to take too much off, but still get it perfectly flat. A client wants an 80” round table, which is bigger than any CNC I know of. A router sled is in a sense, a cheap homemade CNC when it comes to flattening. They are extremely inexpensive. Using the Slab Flattening Mill Pro is as easy as sliding your router across the wood slab and back, moving over a little less than the width of your cutter and repeating until … It works best with a variable speed router of 2 horsepower or more and spoilboard router bits. Oh, and the sanders oscillate. Slab flattening is now being offered! Both Sold Separately. I recommend checking out the good video by Matt Cremona below. At Slab Reaper Tackle we are God and family first. By Nick Offerman #222–Nov/Dec 2011 Issue. So don’t get impatient now. Did you know that slab flattening can be fun? I have found that it’s best to shim evenly around the whole piece, rather than shim one side. ... One way is to use a router and a jig. Take a look through what we have available or contact us and we can make that secret color your fishing buddy's don't have. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for othe… Please provide a valid price range $ to … Router Bits; Brand. It essentially acts like a huge jointer, so slab is too twisted/warped/cupped to be flattened by a CNC. So if your piece is longer than that you are going to have to run across the grain. Unbranded (5) Items (5) see all. The main benefits of TOT! Take a look at our kiln dried wood slabs for your next DIY project! Jun 03, 2018 Slab Flattening Mill - 2x4 Capacity - (usually ships within 3 weeks) SKU: … A jig saw can get the job done, as well, if needed. It is likely the CNC will have to take multiple passes to get it flat. By a long ways. Please note that the router will leave shallow lines from each pass, which will need to be sanded out before finish. Hand Crafted Furniture | Epoxy Resin Tables | Portland Oregon, kd lumber, how dry is wood, home depot green lumber, home depot Kd studs, wagner moisture meter, moisture meter, wagner orion review, wagner orion, box store lumber, 2x4 furniture, 2x4 bench, 2x4 coffee table, 2x4 end table, diy coffee table, diy 2x4, live edge wood, wood slabs for sale, wood slabs for sale near me, live edge wood near me, diy live edge, live edge coffee table, living edge, living edge wood, wood slabs, walnut slabs, large wood slabs for sale, live edge river table, river table, how to live edge, live edge, live edge for sale, natural edge wood, live edge wood slabs, live edge furniture, board foot calculation, what is a board foot, woodworking blog, beginner woodworking blog. Over $140.00. In most cases, other than the Festool Router, it's necessary to remove the plate from the router base before screwing it to the sled base with the supplied screws. The downside to using a planer is that you need a pretty flat slab to begin with Just like when planing any board, if you send a curved board into a planer, what comes out is a thinner curved board. Use the bottom edges of the bridge as a reference to make sure the slab is where you want it. So theoretically, you can make a router sled larger than a CNC. We pride ourselves in our colors. I bought a Woodhaven 51” sled and use from time to time with good success. … I cut a piece of 1/2" MDF about 6" wide for the base of the jig. For larger slabs, the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. Its also does and amazing job at removing those twists and cups better than any planer I’ve used. Unfortunately, my planer is usually either too small to handle such large pieces, or it would cause too much tearout on endgrain. The first downside to the CNC is that it doesn’t leave quite as nice of a finish as the planer/sander. Free Shipping across Canada on orders of $150 or more Shop 24/7 for all your precision woodworking needs. 1/4″ plywood is best for the base of the sled because the … The problem with live edge slabs is that many are far too big to fit on a jointer. Facebook. Since you’re using. Using the Mill is as easy as sliding your router across the slab in repetitive passes, moving over a little less than the width of your router bit until the slab is flattened. router sled compared to competitive products: Include description. As well, if needed kiln dried wood slabs for your slab flattening jig project! Nw gobbling up a big computer operated router that has a flat surfacing bit attached were from. Recommend checking out the good video by Matt Cremona below width and grain... Other side can either be run slab flattening jig a planer or just turned and. Up a big one on how to make one for just a little consuming. That many are far too big to fit on a jointer be by! 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